FPC60: Uniquely configurable fill/finish system

FPC60 vial filling system

FPC60 vial filling system

Contact Us

To order this product please contact us on:

Tel: +1 978 658 6168 and Toll free +1 800 282-8823

You can also send us an email or find your nearest distributor

 

Overview

FPC60 brochure

FPC60 brochure

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Built around our highly accurate peristaltic filler, the FPC60 is a uniquely configurable small batch aseptic fill/finish system with a wide variety of modules designed to work together to provide the ultimate filling solution. The FPC60 system can be designed and built with a choice of optional solutions allowing adaptation of each stage of the fill/finish process including vial infeed, filling, stoppering, capping, auto-reject and product outfeed.

Flexicon has an excellent record in working to meet short and reliable delivery times. With more than 30 years of experience, Flexicon provides seamless FAT and IQ/OQ tests all working towards avoiding costly project delays.

FPC60

Unparalleled value

To meet the needs of aseptic fill finish applications, Flexicon provides full turnkey FPC60 solutions for LAF and RABS systems. Integrated isolator solution for the FPC60 are also available through Flexicon in collaboration with our preferred partners.

New advanced features

*optional features

Advanced features

FPC60 featuresWhen supplied with in-line check weighing, the FPC60 offers unique dynamic prime, no intervention initial calibration and dynamic recalibration, meaning no waste in the batch start up process and confirmation every vial, from first to last, is filled within specification.

The all-new interface uses intuitive design with quick reference icons to identify key operations; guiding users to what they need. The FPC60 has an advanced data management system based on a SQL server platform and is fully accessible from any web device.

Flexicon FPC60 user interface and cappingAdvanced user interface via remote access web tools

Full regulatory compliant and designed for future regulation

Module specifications

Flexicon FPC60 modular design

FPC60 is highly modular. When ordering a machine, options for each module can be selected to meet your specific demands and requirements.
Flexicon peristaltic filling combined with asepticsu single-use technology reduces risk with no cross-contamination, no line cleaning, rapid product change-over and simplified validation.

Module nameModule description

Infeed

Infeed icon

  • Loading of vials into the machine from a removable or nest tray
  • Customised solutions to meet most customer needs available on request
  • A buffering turntable aligns the vials and moves them to the starting position of the walking beam

Filling

Filling icon

  • Peristaltic pump solutions with easy operation and high accuracy
  • Bottom up filling where filling nozzle raises along with fluid surface
  • Vial position sensors, prevents miss filling and contamination of the filling environment
  • 100% in-line check weigh with dynamic prime, hands-free initial calibration and in-batch dynamic calibration
  • Vial gas purging before and after liquid filling

Stopper

Stopper icon

  • Format parts: vibrator bowl, chutes, jaws and pistons
  • The vibrator bowl accomodates both 13mm and 20mm injection and lyophilization stoppers
  • Optional chutes in guarding for easy refilling of stoppers

Capping

Capping icon

  • Optional crimp force sensors with data capture ensures correct and reliable capping
  • Format parts: vibrator bowl, chutes and crimping heads. For the crimp caps the same vibrator bowl can normally be applied for both 13mm and 20mm caps
  • Chutes in guarding for easy refilling of stoppers and caps

Reject

Reject icon

  • Automatic reject station transfers out of tolerance vials from the vial track down to the reject tray, based upon information relayed from any of the modules.

Outfeed

Outfeed icon

  • Vials collect on removable tray
  • Removal of filled vials can be done without stopping production
  • Customisable options for extended trays and conveyors available on request

Technical specifications

FPC60 Technical drawingVials, stoppers and caps:

Infeed/outfeed trays for vials: 

Production capacity:

Filling acuracy: 

Power: 

*Individual results may vary. Accuracy and capacity depend on
  fill volume, inline check weighing, vial size and viscosity

  • Contact Us

    To order this product please contact us on:

    Tel: +1 978 658 6168 and Toll free +1 800 282-8823

    You can also send us an email or find your nearest distributor